Overview

Dpstar is the leading steam generator system supplier and application solution provider. Having experience in steam generator system production for 30 years, Dpstar has reached its top position by advanced thermal engineering, R&D capability, superior product quality, and efficient solutions. We aim to help customers improve their performance and energy utilization, reduce the industry effect on the natural environment, provide sustainable development.

Dpstar steam generators are environmentally friendly and convert energy from gas, oil or electricity efficiently. Thanks to innovative modulating output regulation, they are ideal for use at industrial and commercial operations. Naturally, Dpstar steam generators reliably meet current ecological standards.

A steam generator can be a source of low-pressure steam for a variety of commercial and industrial applications, and sometimes it can be used in place of a conventional boiler. It is a device that uses a heat source to boil liquid water and convert it into its vapor phase, referred to as steam. The heat may be derived from the combustion of a fuel such as coal, petroleum fuel oil, natural gas, municipal waste or biomass, a nuclear fission reactor and other sources.

Dpstar’s Steam Generators

Dpstar steam generators are safe and versatile heat sources that produce low- or high-pressure steam or hot water for commercial and industrial processes and for comfort heating applications. Dpstar steam generators can be used anywhere steam is required and electric power is available. Steam generators are packaged units that operate from existing distribution voltages, making installation simple.

An industrial steam generator is a vital product for many applications. Steam generators can be used in various processes including distillation, sterilization, autoclave steam generation, small pilot plants, heat pump auxiliary heating, vessel heating, and HVAC. Our industrial steam generators come in a variety of capacities. An electric steam boiler can convert approximately 97% of electric energy to steam energy. Electric steam boilers are ideal for most applications that require a steam output of 0 to 100 psig. The stainless-steel steam generator minimizes contaminants with stainless steel for all wetted metal parts. Stainless steel steam generators are ideal for critical applications where clean steam is essential to meet rigid quality control requirements.

Why Use a Steam Generator Over a Steam Boiler?

When searching for a steam source solution for your business, you probably have come across two common systems that sound similar: electric steam generators and steam boilers. Although they both produce steam for a variety of uses, there are many differences between the two systems, especially with the way they operate.

Many smaller processes that use steam do not need a large boiler. For those smaller processes, an easily portable steam generator would be the best tool for the job. A few of the top reasons to use an electric steam generator instead of a fuel fired steam boiler include:

  • Safety: Electric steam generators use no combustible fuel, therefore are not subject to major failures as fuel-fired boilers are.
  • Portability: Steam generators have a smaller design that allows them to be used when facilities have limited space. Dpstar’s small-scale generators are portable and do not require extensive installation, such as boiler rooms and long steam lines.
  • Energy efficiency: Electric steam generators consume no energy while idle. When operational they only cycle when steam is needed. This is especially helpful in warmer months when full power may not be necessary.
  • Quick start: A steam generator’s compact design, single chamber, and relatively lower water demand allow these systems to achieve rated output in only minutes from a cold start, as opposed to boilers that can take hours. This quick-start capability makes a steam generator ideal for emergencies and instances where steam may not be needed for lengthy periods of time.
  • Cost: Steam generators cost much less than a full-scale fuel-fired boiler system, so they may work better for applications that do not require high levels of steam like those produced by boilers

The Advantages of using Dpstar’s Steam Generator

  • Easy to operate – normally no requirement for boiler authorisation
  • Rapid start-up and establishing full steam pressure
  • Compact and easy to adapt in the existing machinery arrangement
  • Price attractive – especially at low steam rates
  • Safer due to small pressure vessel of small dimension tubes. No risk of steam explosion and thus normally easier to get approved by authorities and insurances companies.

Our Success Stories

Dpstar has an extensive fleet of steam generators providing outputs up to 4.5 mmbtu. Dpstar’s steam generators are an ideal solution for standby or replacement of customers own boiler for onshore and offshore use. They can also support well test, refinery, and decommissioning applications. The steam generators can be coupled to the Dpstar heat exchanger to give a complete heating solution. The units are enclosed in purpose-built containers that house the control system, water, and fuel tanks. A remote emergency shutdown facility is available ensuring instant safe shutdown should methane, propane, and H2S gas or a similar hazard be detected or encountered.

Features

  • Containers built to BS7072 and DNV 2.7-1
  • Compact self-contained design – size of a 20ft shipping container
  • Water, condensate returns and fuel storage tanks mounted within the container
  • Dual water pump (duty and stand-by)
  • Internal spark arrestor
  • Remote emergency shutdown facility
  • Steam package ships with a certified steam hose and fittings package
  • Experienced offshore service technician(s) for operational and maintenance assistance

Item Supplied

  • Immersion Heaters: 1 LOT
  • Thermocouple: 1pcs
  • Control Panel (whole system)
  • High Temperature Pump

Dpstar’s Solutions Tailored to Meet Your Requirements

Dpstar is a global provider of turnaround and specialty services to the process industries. We provide expertise in wide range of applications A fully integrated turnkey approach Dpstar ensures specialized expertise is utilized from the beginning to end of every project. Contact us to find out how we can give solutions for your customised applications.

Get In Touch With Our Experts Today!

Dpstar Group
No 35, Jalan OP ½, Pusat Perdagangan One Puchong,
Off Jalan Puchong, 47160 Puchong,
Selangor Darul Ehsan, Malaysia.
Email: [email protected]

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