Field Services

Minimize Your Downtime While Maintaining the Efficiency and Productivity of Your Process

Does your facility have multiple process heaters from different manufacturers? Are you having issues keeping them up and running? At Dpstar, we understand the importance of providing top-notch field services for Heater Bundles. Our team of highly skilled technicians and engineers are dedicated to providing you with the best possible customer experience. We understand that Heater Bundles are critical equipment for many businesses, breakdowns or malfunctions can have serious consequences for productivity and profitability. That’s why we offer a range of services to help businesses avoid downtime and ensure their Heater Bundles are running smoothly. Our range of services includes repair, troubleshooting, site services, and mechanical & electrical support. We are committed to providing the highest quality of field services and maximizing the lifespan of your Heater Bundle. Dpstar Group can evaluate, optimize or repair your electric process heaters or control panels, no matter who manufactured it.

We have the resources to assist you with your process heaters problems. Let us help.

  • Hydrostatic Test
  • Nitrogen Leak Test
  • Helium Test
  • Leak Test
  • Continuity Test
  • IR Test
  • Insulation Resistance Test
  • Withstand Voltage Test
  • Thermography Report
  • Troubleshoot Root Cause Analysis
  • Hi-Pot Test
  • Pressure Test
  • Thermal/Infrared Testing (IRT)

Why You Need Field Service?

Reliable Performance

Regular field services can help ensure that your Heater Bundle operates reliably and performs at peak efficiency.

Safety

Proper maintenance and care of your Heater Bundle can help ensure that it operates safely and is in compliance with industry safety standards.

Why You Need Field Service?

Reliable Performance

Regular field services can help ensure that your Heater Bundle operates reliably and performs at peak efficiency.

Safety

Proper maintenance and care of your Heater Bundle can help ensure that it operates safely and is in compliance with industry safety standards.

Cost savings

Regular maintenance and repairs can help reduce the likelihood of unexpected breakdowns, which can result in cost savings and minimize downtime.

Compliance

Field services can help ensure that your Heater Bundle is in compliance with industry regulations and standards, which can help avoid fines or legal issues.

Longevity

Regular maintenance and care can help extend the lifespan of your Heater Bundle, reducing the need for costly replacements or repairs.

Predictive Maintenance & Data Logging For Anomaly Detection

Network Of Devices

Power energy measurement is a key issue for automation process. For some of them, it is extremely important to estimate the consumption of electricity. With counters and grid analysers available in our offer and using a series of mathematical functions implemented, MultiCon is a perfect diagnostic tool. It calculates the balance and current energy consumption easily as well as provides information about common parameters, starting from voltage, intensity, the sum of intensities of three phases, energy and ending with the phase and individual harmonic shifts. According to application type and requirements you can choose between two devices, both equipped with RS-485 module for easy communication with MultiCon, energy counter or network analyser.

Heater Bundle Failure

Heater bundle failure can lead to a variety of problems in heating systems, such as reduced efficiency, increased energy costs, or even complete system shutdown. The specific causes of heater bundle failure can vary depending on factors such as the type of heating system, operating conditions, and maintenance practices.

Here are some common causes of heater bundle failure:

Burned-out heating elements.

Short circuit due to faulty wiring or insulation.

Corrosion of metal components.

Overheating of the heating elements.

Improper installation or substandard components.

Scale or sediment buildup on the surface of the heating elements.

Addressing these potential causes through regular maintenance and repair can help prevent heater bundle failure and extend the lifespan of heating systems.

Heater Bundle Failure

Heater bundle failure can lead to a variety of problems in heating systems, such as reduced efficiency, increased energy costs, or even complete system shutdown. The specific causes of heater bundle failure can vary depending on factors such as the type of heating system, operating conditions, and maintenance practices.

Here are some common causes of heater bundle failure:

  • Burned-out heating elements.
  • Short circuit due to faulty wiring or insulation.
  • Corrosion of metal components.
  • Overheating of the heating elements.
  • Improper installation or substandard components.
  • Scale or sediment buildup on the surface of the heating elements.

Addressing these potential causes through regular maintenance and repair can help prevent heater bundle failure and extend the lifespan of heating systems.

Our Services 

Repair Services

Our team of experts is equipped with the latest tools and technology to handle any repair needs for your Heater Bundle. We quickly diagnose the root cause of the issue and repair it effectively, reducing downtime and restoring optimal performance. We carry a wide range of replacement parts and have the expertise to provide effective and reliable repairs.

  • Replacing faulty heating elements
  • Repairing damaged or leaking pipelines
  • Fixing issues with temperature controllers and sensors
  • Replacing damaged insulation

 

Repair Services

Our team of experts is equipped with the latest tools and technology to handle any repair needs for your Heater Bundle. We quickly diagnose the root cause of the issue and repair it effectively, reducing downtime and restoring optimal performance. We carry a wide range of replacement parts and have the expertise to provide effective and reliable repairs.

  • Replacing faulty heating elements
  • Repairing damaged or leaking pipelines
  • Fixing issues with temperature controllers and sensors
  • Replacing damaged insulation

 

Troubleshooting

We identify and diagnose any issues that are affecting the performance of your Heater Bundle. Our team of experts provide effective solutions that address the problem at its source, ensuring that it doesn’t recur. This can help prevent future breakdowns and ensure your equipment operates smoothly.

  • Identifying electrical faults
  • Diagnosing performance issues
  • Identifying issues with temperature regulation
  • Investigating uneven heating across the bundle
  • Assessing mechanical systems for wear and tear

Troubleshooting

We identify and diagnose any issues that are affecting the performance of your Heater Bundle. Our team of experts provide effective solutions that address the problem at its source, ensuring that it doesn’t recur. This can help prevent future breakdowns and ensure your equipment operates smoothly.

  • Identifying electrical faults
  • Diagnosing performance issues
  • Identifying issues with temperature regulation
  • Investigating uneven heating across the bundle
  • Assessing mechanical systems for wear and tear

Site Services

We offer on-site support for Heater Bundle installations, commissioning, and start-up to ensure that your equipment operates safely and efficiently. Our team of experts works with you to understand your specific needs and provides tailored solutions to meet them.

  • Installation and commissioning of new Heater Bundles
  • Start-up services for newly installed or repaired equipment
  • Equipment audits to identify potential issues or opportunities for optimization
  • Site assessments to ensure compliance with safety standards

Site Services

We offer on-site support for Heater Bundle installations, commissioning, and start-up to ensure that your equipment operates safely and efficiently. Our team of experts works with you to understand your specific needs and provides tailored solutions to meet them.

  • Installation and commissioning of new Heater Bundles
  • Start-up services for newly installed or repaired equipment
  • Equipment audits to identify potential issues or opportunities for optimization
  • Site assessments to ensure compliance with safety standards

Mechanical & Electrical Support

Our mechanical and electrical services provide comprehensive support for your Heater Bundle, from preventative maintenance to testing and commissioning, to ensure optimal performance. We use the latest tools and technologies to diagnose and repair any issues, improving the reliability and longevity of your equipment.

  • Conducting preventative maintenance to keep your equipment running smoothly
  • Testing and commissioning equipment to ensure optimal performance
  • Replacing faulty parts or components as needed

Mechanical & Electrical Support

Our mechanical and electrical services provide comprehensive support for your Heater Bundle, from preventative maintenance to testing and commissioning, to ensure optimal performance. We use the latest tools and technologies to diagnose and repair any issues, improving the reliability and longevity of your equipment.

  • Conducting preventative maintenance to keep your equipment running smoothly
  • Testing and commissioning equipment to ensure optimal performance
  • Replacing faulty parts or components as needed

Available Service Contract Options Include

6 Month Routine Maintenance

12 Month Routine Maintenance

Site Survey

Bundle Removal & Inspection

Available Service Contract Options Include

6 Month Routine Maintenance

12 Month Routine Maintenance

Site Survey

Bundle Removal & Inspection

We look forward to hearing from you

Get in touch with our experts today!

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