Dpstar custom-engineers heating solutions for commercial and industrial use. Heater is the beating heart for all sorts of industrial processes. They are built to last, from compatible design to their reliability and ease of maintenance. As such, heater is an important investment. Learn how to protect that investment with Dpstar’s secrets on improving heater lifespans.

Taking a proactive approach can significantly improve an immersion heater’s lifespan. Choosing the right build is one of the most important factors. For maximum efficiency and long life, heaters need the right wattages and materials for their application. As well, proper electric heater maintenance prevents damage and ensures efficient operation. Regular cleanings and checking for corrosion and loose connections can avoid costly shutdowns or repairs down the road.

Here are a few important maintenance areas to help your immersion heater last for decades.

  • Perfect Heater Selection
    Long-term care starts with picking the right immersion heater. Ensuring that it is constructed of the right material for a specific application and medium is one of the most important aspects in immersion heater lifespan and efficiency.
  • Proper Wattage
    Ensure temperature control mechanisms are in place to prevent overheating – this will protect both the liquid and the heater.
  • Basic Maintenance
    Routine checkups should be performed, even when your immersion heater is functioning properly. It is more effective and inexpensive to be proactive with the care of your heater than to wait for symptoms to occur.
  • Regular checks and cleaning
    Perform regular checks of the coatings to check for corrosion. If corrosion is found the terminal enclosure gasket should be checked. If any sign of corrosion is found here, the gasket should be replaced. A leak here could cause significant damage to the entire system.

Benefits of Our Flange Immersion Heaters

  • Large range of materials and options according to customer process and conditions of use
  • Equipment available for use in hazardous areas or safe environment
  • The end-to-end control of the design and production chain allows us to deliver a product which suits your process perfectly
  • Good Product Quality & Service Package
  • Reasonable Price

Support & Selections

Dpstar’s custom-manufactures flange immersion heaters. The custom design means each heater is built to your specific application, ensuring longevity and maximum efficiency. Dpstar heaters use simple, making repairs easy and infrequent. Picking the right immersion heater for maximum efficiency and lifespan is an important process and can be a difficult choice to make. Contact our expert today for recommendations and support!

Our Success Stories

Heat and processing industries use flanged immersion heaters in the heating of gases and liquids such as, oils, heat transfer fluids, corrosive solutions and water. The goal of a flanged immersion heater design is to optimize the heater to increase an application’s life, while minimizing the overall product application and its life cycle costs. Dpstar flange immersion heater can easily be installed and maintained to keep providing heat in the RG Plant for oil heating.

Item Supplied & Product Overview

Dpstar has the Maltec flange immersion heater specially developed for oil heating. Dpstar assist our customer, a leading Malaysia’s vegetable oil manufacturer for design and installation of 85KW Flange Immersion Heater. We are proud to announce the successful delivery of the project to our customer’s Plant, located in Selangor.

Why Choose Us

Design and manufacturing experts since 90’s

Process & Cost Optimisation 

Calculation and design tools specifically developed for industrial heating applications

End-to-end control of design and production chain for products which suit your process perfectly

Dpstar’s Flanged Immersion Heaters

Flange Immersion Heater consist of hairpin bent tubular elements welded or brazed into a flange and provided with wiring boxes for electrical connections. Flange heaters are installed by bolting to ratings, voltages, terminal enclosures and sheath materials make these heaters ideal for all types of heating applications. Flange immersion heaters are one of the most widely used methods for heating gases and liquids such as water, oil heat transfer fluid and corrosion solution). Designed for use in tanks and pressurized vessels, they are easy to install and maintain to provide heat for many process. The direct immersion method is energy efficient and easily monitored and controlled.

Flanged immersion heaters for oil offer a watts density between 1.2 and 3.9 W/cm² and feature sheathed removable heating elements, but “monotubular” type, set in pockets, to allow the sheath to be removed without emptying the tank. This is particularly useful for large tanks or processes where removing the complete immersion heater would mean the oil would need to be transferred to another tank, leading to unnecessary downtime. In addition to flanged immersion heaters, Dpstar carries a wide variety of other types of immersion heaters including over the side immersion heaters, and screw plug immersion heaters.

Dpstar is a manufacturing company developing electric heating products for use since 90’s. With uncompromised dedication to customers, Dpstar offer solutions and not just products. Our staff of dedicated and experienced engineers can help to provide solutions specific to your project needs.

Get In Touch With Our Experts Today!

Dpstar Group
No 35, Jalan OP ½, Pusat Perdagangan One Puchong,
Off Jalan Puchong, 47160 Puchong,
Selangor Darul Ehsan, Malaysia.
Email: [email protected]

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