Manufacturing companies face a significant challenge with machine downtime, which can result in a loss of 5% to 20% productivity every year. Our client, a leading manufacturing company, was facing a similar challenge with their production lines, and they were struggling to identify machine malfunctions quickly. This led to delays, unnecessary expenses, material losses, and even workplace injuries. At Dpstar, we understand the complexity of the manufacturing process and the importance of effective machine monitoring to identify and address issues quickly. Our team worked closely with our client to develop a tailored solution to monitor their production lines.

The objective of this project is to provide a tailored machine monitoring system for the client’s production lines, with a focus on monitoring the temperature and counter values of five distinct production lines in real-time. The system is designed to assist the client in identifying potential issues swiftly, enabling them to take proactive measures to prevent machine downtime, minimize material losses, and improve overall productivity. The ultimate goal of this project is to provide a comprehensive and efficient machine monitoring solution tailored to the client’s specific needs, enhancing their competitiveness and positioning them for long-term success.

Dpstar successfully tackled the challenge faced by our client through the implementation of a robust machine monitoring system for their production line. The solution involved the use of FATEK Programmable Controllers and ASPIC SCADA Software to accurately monitor and record the temperature and counter values of each production line in real-time. The FATEK Programmable Controllers were seamlessly integrated with the ASPIC SCADA Software to provide a comprehensive monitoring system, which provides a user-friendly interface for operators to easily access and interpret the information. The system was also equipped with alerts and notifications to inform the operator of any abnormalities in the production lines, enabling them to take immediate action to prevent downtime and minimize losses.

Dpstar provided end-to-end services, including the installation and commissioning of the system, ensuring seamless integration with the client’s existing infrastructure. The machine monitoring system successfully addressed the client’s challenge of monitoring and optimizing production line efficiency, resulting in increased productivity and reduced downtime.

Item Supplied

  • FATEK Programmable Controllers
  • ASPIC SCADA Software
  • Installation & Commissioning