Project Background

In the oil and gas industry, maintaining precise operational conditions is critical, especially in offshore environments where extreme temperatures and challenging conditions can threaten the integrity of critical infrastructure. Offshore platforms face complex demands, such as the need to separate and transport production fluids at specific temperatures to avoid blockages and inefficiencies.

Our client operates in the oil and gas sector in Oman, specializing in offshore platform applications. Their operations demand precision and reliability, particularly in maintaining critical infrastructure under challenging environmental conditions. As a key player in the industry, the client focuses on deploying advanced solutions to ensure the efficiency and safety of their offshore processes.

Project Objective

The primary objective of this project was to design and deliver a reliable heat tracing system capable of sustaining precise temperature control under challenging offshore conditions. The key objectives included:

  1. Temperature Control: Implement a heat tracing solution to maintain critical operational temperatures, ensuring system functionality in environments where temperatures may drop to 5°C.
  2. System Durability: Deliver a heat tracing system designed to withstand extreme offshore conditions, including exposure to high humidity, saltwater, and fluctuating temperatures.
  3. Seamless Installation: Execute a heat tracing installation that integrates efficiently with the platform’s existing systems, minimizing downtime and operational disruptions.
  4. Transportation Integrity: Ensure the system maintains its performance and structural integrity during transportation to its final destination in Belgium.
  5. Compliance with Standards: Adhere to rigorous international standards for offshore safety, reliability, and performance to meet operational and regulatory requirements.
  6. Long-Term Efficiency: Deliver a system designed for durability and energy efficiency, minimizing maintenance requirements while ensuring long-term performance.

Dpstar’s Solution

Dpstar successfully engineered and implemented a bespoke heat tracing system for the offshore platform, meticulously designed to meet the stringent requirements of the oil and gas industry. Our solution incorporated cutting-edge technology and robust engineering practices to ensure reliability and efficiency under extreme environmental conditions.

  1. Advanced Heat Tracing Cables: We installed Chromalox SRME 15-2CT heating cables, designed to withstand temperatures up to 100°C. A total of 510 meters of cable was installed across two skids, ensuring critical operational temperatures were maintained even when ambient temperatures dropped to 5°C.
  2. Precision Temperature Control: The system was integrated with a DTS-HAZ Electronic Temperature Controller, ensuring exact temperature regulation and monitoring, crucial for the sensitive offshore environment.
  3. Robust Electrical Safety: EX d Junction Boxes were installed to provide high-level protection for electrical connections, ensuring reliability in volatile offshore conditions.
  4. Durable Installation Materials: High-quality fiberglass tape, aluminum tape, pipe straps, and clips were used to securely fasten the heating cables, ensuring durability in saline and humid offshore conditions.
  5. Customized Integration: The heat tracing system was designed to integrate seamlessly with the platform’s existing infrastructure, minimizing downtime and ensuring operational continuity.
  6. Transportation Integrity: The structural integrity and functional reliability of the system were preserved during transportation to Belgium, ensuring immediate operational capability upon arrival.

By meticulously planning and executing each phase of the solution, Dpstar Group not only met but exceeded the stringent demands of offshore safety and reliability, demonstrating our unwavering commitment to engineering excellence and client satisfaction.

💡 Learn more: https://dpstar.com.my/optimizing-offshore-operations-with-advanced-electrical-heat-tracing-systems/