Dpstar successfully engineered and implemented a 280kW Inline Heater Cabinet system for a wastewater treatment facility, replacing an outdated system with a custom-built, efficient, and sustainable heating system. This project highlights Dpstar’s commitment to delivering advanced engineering solutions that address both operational and environmental requirements in critical industrial applications.

Customer Background

Our client is a key player in the water treatment sector, operates a state-of-the-art wastewater treatment facility that requires precise thermal control to ensure the reliability and efficiency of its processes. With stringent operational standards and a growing focus on sustainability, our client was seeking a solution that not only met performance benchmarks but also aligned with their long-term goals of reducing energy consumption and minimizing environmental impact.

Dpstar’s Engineering Solution

Dpstar engineered a comprehensive upgrade by replacing the outdated Process Technology Tytan series heater with the Maltec-H Inline Heater, a state-of-the-art solution designed to significantly improve performance and sustainability. The new system delivers superior heating efficiency while reducing energy consumption and operational costs. Additionally, Dpstar customized the control system to enhance functionality, improve safety, and ensure seamless integration with the client’s existing infrastructure. This included advanced temperature management and real-time monitoring, enabling the client to achieve greater control and reliability in their processes.

Key Components of the Solution:

  • Maltec-H Inline Heaters: Eight units were supplied to meet the heating demands, ensuring consistent temperature maintenance and process reliability.
  • Custom Control Panel: Designed to integrate seamlessly with the client’s existing systems, the control panel provided enhanced flexibility and precision in managing temperature fluctuations, significantly reducing energy consumption.
  • Shimaden Temperature Controllers: These controllers offered advanced temperature regulation, crucial for maintaining product quality and optimizing energy use.
  • Ecostar SCR Controllers: Four 230A SCR controllers were implemented to improve operational efficiency by managing energy flow more effectively, preventing energy spikes, and extending equipment life.
  • Thermocouples and Flow Switches: The installation of Maltec-T Thermocouples and Ecostar Flow Switches added a layer of reliability, ensuring accurate temperature monitoring and safe fluid management throughout the system.