Dpstar is a leading provider of industrial weighing and batching systems. We offer a wide range of products and services designed to meet the needs of businesses in various industries. Dpstar’s team of experts is knowledgeable and highly skilled in developing innovative systems that cater to the needs of the gypsum board manufacturing sector, ensuring that our customers receive the best possible solutions for their specific needs. One of the key strengths of Dpstar is its expertise in the design and manufacture of batching systems that can accurately weigh and mix the components used in the production of gypsum boards. Dpstar’s weighing and batching systems are equipped with advanced technology, including sensors and software, which provide real-time monitoring and control of the mixing process. This allows the operators to make adjustments to ensure that the desired quality and consistency are maintained throughout the production process. They are user-friendly, reliable and efficient, ensuring that the production process runs smoothly and efficiently.

Gypsum board, also known as drywall or wallboard, is widely used for construction and renovation projects due to its ease of installation and durability. Our client required a system that could accurately weigh and mix various raw materials in the correct proportions to produce high-quality gypsum boards. The main goal of this project was to improve the accuracy and efficiency of the manufacturing process by providing precise weight measurements and efficient ingredient batching. The system consists of multiple load cells, weigh indicators, and control systems, which were integrated into the existing production line. One of the key challenges of this project was to ensure the system was able to handle the harsh environmental conditions in the production facility. The load cells and control systems were designed and built to be rugged, with protective enclosures and high-quality materials to ensure reliability and longevity.

Dpstar designed and built a weighing and batching system for gypsum board powders using load cells, controllers, and software that communicate with each other to accurately weigh and dispense the raw materials. The weighing systems are designed to accurately measure the weight of raw materials, such as gypsum, additives, and other ingredients. The systems use high-precision load cells and weigh sensors to ensure accurate readings, which are essential for the consistent production of high-quality products. The batching systems are used to automate the mixing and blending of ingredients used in their manufacturing process. The systems use programmable logic controllers (PLCs) to control the flow of ingredients, ensuring that the correct amount of each ingredient is added to the mix. The batching systems also provide real-time data on ingredient weights, allowing for quick and accurate adjustments to the production process.

The new system provided the manufacturer with numerous benefits, including improved production accuracy, reduced material waste, and enhanced process control. The precise weight measurements allowed for the precise control of ingredients and reduced the potential for batch errors. The system can collect and store data on each batch produced, allowing for easy tracking and analysis of production data. This can help identify trends, potential issues, and areas for improvement. The system can be easily scaled up or down to meet the changing demands of the gypsum board industry.

Item Supplied

  • Controllers
  • Load cells
  • PLC Control System
  • Installation & Commissioning