Flexible Pad Heater For Heat Treatment | Maltec-H Flexible Ceramic Heating Pad (FCHP)

Features

  • Reduce work time
  • Highest Quality materials
  • Highly Durable
  • Extended Life
  • Reduce annual repair costs
Enquiry

Flexible Ceramic Heating Pad, also called ceramic mat heater, is manufactured with quality multi-strand 80/20 nichrome heating wire (NiCr80/20) high alumina ceramic beads and designed for preweld and postweld heat treatments. It has standard 9″ cold tail length which is welded to the heating wire with pure nickel wire to keep the 60A brass camlock connector from being heated. Heating elements are butt welded to the cold tails of ceramic eliminates the cold heater core wire which eliminates the cold tail/core wire junction failures often seen with low quality heaters which use steel ferrules. Any pipe size or pipe configuration can be covered from the extensive range of MCHP heating elements, so that the correct amount of heating power can be applied to successfully heat treat the pipe weld or other fabrication. The ceramic bead is made of sintered 95% alumina 95% Al2O3) with high temperature resistance, excellent insulating property, and efficient thermal conductivity, which provides “MCHP” heaters with exceptional electrical insulation, and thermal shock resistance and thermal conductivity qualities.

Maltec-H Flexible Ceramic Pads heating elements are manufactured with a range of power ratings for use with a selection of standard voltages. If you require any special heating element configuration, voltage or power rating, Dpstar will use their heat treatment engineering expertise to provide you with a heating element custom built to meet your exact needs. If handled correctly, MCHP heating elements can be used approximately fifty times at temperatures up to 1050°C (1922°F). Dpstar can provide higher temperature heating elements if required which can be used repeatedly at temperatures up to 1200°C.

Construction

Highest quality materials available in the construction of our Maltec Ceramic Pad (MCHP) heating elements.

  • Reduce work time
  • Highest Quality materials
  • Highly Durable
  • Extended Life
  • Reduce annual repair costs

Ceramic Beads

  • High Resistance to Thermal and Physical Shock
  • High grade sintered alumina ceramic beads 80/20 nickel cold tail wire.
  • Flexibility and high heat transfer

Specification

Alumina Content 95%
Bulk Density Fired 3.7 MG/M3
Grain Size 6 um
Vickers Hardness 12.5 ( [email protected] 0.5 kg )
Rockwell Hardness 78 (R45N)
Compressive strength 2000 Mpa
Flexible strength 320 MPA (ASTM C1161.3 point)
Young Modulus 325 Gpa
Thermal Conductivity 21 W/m3

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Maltec-H Flexible Ceramic Heating Pad (FCHP)_DpstarGroup

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