The Leading Custom Heating Element Manufacturer In Malaysia

Does your manufacturing unit require special types of heating elements to ensure fast and efficient production? Dpstar custom heating elements can meet the needs for your business! Dpstar is the leading industrial heating manufacturer in Malaysia since the 90’s, providing businesses with high-quality heating elements to improve productivity and safety. Dpstar is dedicated to providing you with the best electric heat and control solution for your process and application. Our team of experts has experience dealing with a broad range of industries. We can provide you with advice and guidance if you need assistance in choosing the right heating element. We strive to bring you the best in product innovation and development. We are proud to provide industry-leading service levels in development, production and delivery at competitive costs. Taking care of the customer is our number one priority.

Dpstar has made more than 100 000 000 custom heater element design. There’s a good chance that we have made something that will be a good fit for your heating solution. Dpstar is committed to the highest industry quality standards and remains dedicated to continuous improvement in all aspects of our company. We are proud to be one of the manufacturers that have been accredited with certifications such as ISO 9001, UKAS, and Standards.

Our Value

Precision Manufacturing to World-Class 
Quality Standard

Simpler, faster throughput and higher density components reduce cost and deliver superior performance. Dpstar provides turn-key manufacturing services for heating elements, subassemblies, and components that lower total cost of ownership and speed time-to-market. We continually invest in new technology while utilizing lean principles to streamline operations, improve value and deliver a competitive advantage to our customers.

Personalized Heating Solutions
& Expert Advice

Since we are committed to helping you take charge of the heating aspect in the start-up of a new application in your factory, or to solve your heating problems if necessary; Dpstar has always relied on a superior technical and engineering team to which you will have direct access. The strength of our technical team, composed of engineers and technical advisors, is one of Dpstar’s greatest assets. We are expert consultants and our experience in heating, given the thousands of different heating challenges our customers brought us over the years, helped build this solid expertise. In short, we do more than sell heating elements. If you are not 100% satisfied with the performance of your elements, our team will make sure to optimize your heating system, through advice or recommendations in order to obtain your complete satisfaction.

In-House Manufacturing of Custom Products

Dpstar’s customization capabilities are vast due to the development of many proprietary processes providing its customers the flexibility for solutions no matter the stage in their application life cycle. Dpstar is able to customize heaters that are fully integrated with temperature sensors, fuses, and connectors that are then bonded or vulcanized to machined parts. Customer supplied materials can be fully updated with the highest quality thermal solutions. We customize products to the exact specifications you need when you need them. Experienced industry experts are ready to discuss your application and specific project needs to ensure that you’re getting exactly what you require. Our Engineers have the knowledge and experience to make your custom project a success.

Our Commitment to You

Our success is based on a foundation of technical excellence using the highest quality products, a culture of innovation, and quick turnaround times. These principles form the underlying framework for our company today and are the key to successful design and project execution. Solving your process heating problems is our commitment to you and we do this through a commitment to quality, innovation, technical excellence, and fast delivery. We pride ourselves on our design experience, creative solutions and speed. If your application needs a redesign or upgrade, our engineering team will implement high-quality solutions to achieve optimal performance while helping to reduce unnecessary product expenses. Dpstar’s application engineering services are complementary, as we value our partnerships.

Benefits

Reduced Operational Costs

The costs over time will be lower, saving money over the operational life of the heater.

Higher Operational Efficiency

The element is constructed of the correct material and set up to conduct heat optimally for the medium being heated, energy consumption goes down.

Reliable & Safe

The heating element heat consistently and evenly on a variety of substrates, providing dependable heating for the long-term across numerous industries.

Higher Return on Investment

Optimal operational efficiency means the return on investment of each cost allocated to an industrial process sees a higher return. With the right equipment, you see higher profit margins, lower waste, and more efficient business.

Custom Heating Element

The elements are factory-configured to the optimal lengths, sizes, shapes, and wattages to meet diverse requirements. Custom bending of diameters and radiuses allows for better performance by meeting the form, fit, and functions of applications.

Our Services

Discover The Opportunity

  • Listen
  • Understand
  • Root Cause Analysis
  • Project Potential
  • Business Impact

Define Requirements

  • Specification
  • Concept/Plan
  • Quote
  • Order

Develop Solution

  • Thermal Expertise
  • Direct Engineer Access
  • Resource Partner

Deliver Solution

  • Approval
  • Built-In Quality
  • Shortest Lead-Times
  • Customer Journey Satisfaction

Our Products Solutions

Tubular Heater

Bundle Heater

Finned Heater

Ducting Heater

PTC Heater

Anti Condensation Heater

Immersion Heater

Cartridge Heater

Silicon Carbide (SIC) Heater

Bobbin Heater

Pencil Heater

Ceramic Fiber Heater

Flexible Silicone Rubber Heater

Inline Circulation Heater

Hot Air Blower

Ceramic Infrared Heater

Quartz Infrared Heater

Band Heater

Ceramic Band Heater

Strip Heater

Cast-In Heater

Mineral Insulation Heater

Halogen Infrared Heater

Black Infrapara Heater

Infrared Silica Quartz Heater

Teflon Heater

Tank Heater

Drum Heater

Jacket Heater

Defrost Heater

Specialty Heating + Control Components & System

Heat Trace

Oil Flushing Skids

Thermal Fluid Analysis

Heat Tape/Heated Sample Lines

Heated Hoses

Flexible Ceramic Heating Pads

Explosion Proof Heater

Oven | Furnace

Industrial Applications

Many industries such as manufacturing and chemical processing require substances to be at precise temperatures to manufacture products. Often times, industrial heaters are used for their efficacy and dependability. Manufacturers are constantly looking for new ways to optimize their manufacturing process. Heating and temperature play a big role in this improvement of manufacturing processes. As a custom manufacturer of industrial and commercial heaters and controls, we can provide a solution to even the most unique requirements. We have a proven track record for designing outstanding solutions for a wide variety of industries. Below are the numerous industries we have created solutions for:

Food & Beverage

The food industry relies on heating for food preparation, presentation, and sanitation for maintaining a fluids temperature and meet their heating environment requirements. The heaters come in various sizes, shapes and watt density. They are inexpensive, dependable and durable heat transfer solutions that can be customized to suit your needs.

Petrochemical

Petrochemicals require precision heating. Heaters maintain product viscosity in-process applications and in harsh external environments. Dpstar has the heaters for your petrochemical or low temperature applications. Our high-quality, competitively priced systems offer industry-leading design and application innovation for your unique requirements. We are the application experts, serving the Petrochemical industry with the custom solutions to any application. From superior quality materials to the final product, Dpstar adheres to a stringent quality standard for our heaters, ensuring optimum performance in your application.

Petrochemical

Petrochemicals require precision heating. Heaters maintain product viscosity in-process applications and in harsh external environments. Dpstar has the heaters for your petrochemical or low temperature applications. Our high-quality, competitively priced systems offer industry-leading design and application innovation for your unique requirements. We are the application experts, serving the Petrochemical industry with the custom solutions to any application. From superior quality materials to the final product, Dpstar adheres to a stringent quality standard for our heaters, ensuring optimum performance in your application.

Pharmaceutical

Pharmaceutical manufacturing requires specialist heat transfer fluids for precise temperature control across cooling and heating phases. Dpstar heat transfer fluids provide the necessary characteristics in a single fluid compared to dual systems such as steam/brine or steam/ glycol. Pharmaceutical plants benefit from the long in-service use of Dpstar heat transfer fluids due to exceptional thermal stability.

Chemical

The chemical manufacturing industry has unique challenges in the production, storage, and transportation of materials. Corrosion, costs, and controls effect quality and efficiency. Electric Heating elements applied to the chemical sector are suitable for heating and maintaining the temperature in different solutions. Furthermore, it is used the appropriate material and the density charge to make the sheath resistance greater and get a better heating efficiency. Dpstar heaters are custom-manufactured, using designs and materials intended for your specific process.

Chemical

The chemical manufacturing industry has unique challenges in the production, storage, and transportation of materials. Corrosion, costs, and controls effect quality and efficiency. Electric Heating elements applied to the chemical sector are suitable for heating and maintaining the temperature in different solutions. Furthermore, it is used the appropriate material and the density charge to make the sheath resistance greater and get a better heating efficiency. Dpstar heaters are custom-manufactured, using designs and materials intended for your specific process.

Marine

Dpstar’s heaters are utilized for many marine applications.  Our capabilities and attention to detail ensure that we will supply a high-quality solution to your marine electric heating application. Utilizing circulation heaters and immersion heaters water is heated for many shipboard uses including; cooking, personal use, freeze protection and desalinization just to name a few. A vessel can experience many different climates while at sea and it is critical to keep the various oils used to operate a ship warm so that its systems function as designed.  Using immersion or circulation heaters heavy fuel oils, hydraulic and lube oils are heated so that they remain within their intended operating temperature.

Water & Wastewater Treatment

Water treatment facilities need heating in many different phases and places in their processes. Whether it’s water intake and treatment or waste water collection and treatment, Dpstar can provide customized solutions to provide precise, rugged, reliable heat exactly where you need it. Freeze protection, temperature maintenance, even comfort heating provides challenges in the presence of potentially flammable or explosive gases, vapors, treatment chemicals, or dusts, not to mention the corrosive effects of water everywhere. We bring to your application our depth of knowledge and experience in the application and control of heat for water and waste water treatment, combined with a complete offering of hazardous- and extreme-duty heaters and controls that meet a variety of must-have approvals and certifications.

Water & Wastewater Treatment

Water treatment facilities need heating in many different phases and places in their processes. Whether it’s water intake and treatment or waste water collection and treatment, Dpstar can provide customized solutions to provide precise, rugged, reliable heat exactly where you need it. Freeze protection, temperature maintenance, even comfort heating provides challenges in the presence of potentially flammable or explosive gases, vapors, treatment chemicals, or dusts, not to mention the corrosive effects of water everywhere. We bring to your application our depth of knowledge and experience in the application and control of heat for water and waste water treatment, combined with a complete offering of hazardous- and extreme-duty heaters and controls that meet a variety of must-have approvals and certifications.

Plastic

Manufacturing plastics allows companies to craft materials for almost every industry. Creating and casting polymer materials is used for everything from packaging to aeronautics. There are a variety of ways to manufacture it.  Regardless of which method is used, they all have one constant. Heat is an essential part of the process. The plastics industry relies on industrial heaters to mold, melt, mix, and prep plastics. Without an adequate heating solution, no polymer manufacturing process is complete.

Dpstar Deliver Professional Quality Services

Our knowledgeable team of product design engineers and manufacturing experts has the capability and resources to exceed the high expectations of our customers. We can help you find existing product to meet the needs of your application, or we can help you develop a unique, innovative solution and product to fit your requirements. As such, we are able to provide quick turnaround on projects and take your concepts to production quickly. At Dpstar, we believe that our customers come first.

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