Heater Bundle Maintenance, Service, Repair & Evolution

Does your facility have multiple process heaters from different manufacturers? Are you having issues keeping them up and running?  Dpstar Group can evaluate, optimize or repair your electric process heaters or control panels, no matter who manufactured it.

Causes of failure can include moisture entering the heating elements, termination failures, a lack of correct no flow or high temperature shutdown sensing loops, as well as just poor mechanical design. All of these issues can lead to costly heater shutdown.

We have the resources to assist you with your process heaters problems. Let us help.

  • Hydrostatic Test
  • Nitrogen Leak Test
  • Helium Test
  • Leak Test
  • Continuity Test
  • IR Test
  • Insulation Resistance Test
  • Withstand Voltage Test
  • Thermography Report
  • Troubleshoot Root Cause Analysis
  • Hi-Pot Test
  • Pressure Test
  • Thermal/Infrared Testing (IRT)

Our Services

Technical Support

Dpstar is able to provide structured training, covering operation, basic maintenance, and problem solving for all Dpstar supplied items. The training session can be tailored to suit our clients’ staffing needs and provide knowledge on how to get the best performance from our equipment.


Dpstar provides a comprehensive technical support. With easy access to design, manufacturing and site services teams, clients can be assured of a prompt and appropriate response to assist with any technical enquiries.

Commissioning & Start-up 

Dpstar can supply on commissioning engineers to complete all commissioning and start-up checks; giving our customers the confidence that equipment has been installed correctly and is operating within design parameters.

Preventative Maintenance

Our preventative maintenance programmes provide the foundations for optimum performance and asset longevity. The preventative maintenance schedule includes ongoing diagnostics performance monitoring of important equipment to ensure optimum performance at all times throughout the lifecycle of the heater.

Services Contacts

Our maintenance solutions help maximise the functionality of clients’ systems. Correctly maintained equipment helps ensure performance is improved to, and sustained at, design specifications. We offer several service contract options that are tailored to suit your business and maintenance needs.

Available Service Contract Options Include

6 Month Routine Maintenance

12 Month Routine Maintenance

Site Survey

Bundle Removal & Inspection