Raytek CS210 Series Cement Kiln Camera System – Rotary Kiln Monitoring

Features

  • Integrated camera system detects kiln hot spots due to refractory loss, damage or wear
  • Map entire kiln surface and display in real-time thermogram format
  • Early identification of abnormal operating conditions, such as faulty flame position and shape
  • Extend operational life of kiln and refractory
  • Completely integrated monitoring of key kiln parameters
  • 3D and Refractory Management software supports up to 4 linescanners
  • “One brick” resolution hot spot detection in shadowed areas
  • Fail-Safe “hot-spot” alarm outputs (PC independent)
  • Interface with other programs via OPC
  • Reliable fiber optics communication to prevent electrical interference (Lightning, grounding or EMI problems)
  • Modular design simplifies installation and service
  • Multiple level security settings
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Raytek CS210 is an advanced kiln camera system designed to monitor rotary kilns, detect hot spots, and prevent costly damage and unplanned downtime. This thermal imaging system can be enhanced with optional accessories that offer capabilities such as shadow sensing, burning zone monitoring, tire slip detection, fan control, refractory management, and real-time 3D viewing.

The system continuously monitors kiln shell temperatures along the entire length of the kiln, providing critical data on the condition of the refractory material. To capture temperature data from areas not visible to the primary scanner, up to four additional scanners or individual point sensors can be integrated, creating a comprehensive thermal image. The system also supports the integration of burning zone and tire slip monitoring, with all data displayed on a single screen in the control room and recorded in a versatile historical database. The optional 3D View and Refractory Management software allow for detailed control and tracking of the kiln and refractory, offering live 3D visualizations and an integrated refractory management database.

For reliable operation in harsh kiln environments, the Raytek CS210 employs the Raytek MP150 linescanner, housed in a durable cast aluminum casing and mounted within a robust stainless steel Environmental Enclosure. This enclosure features an adjustable mounting bracket for precise scanner alignment along the kiln axis, a mounting rail for quick installation, quick-disconnect fittings for air purge and water cooling, and an easily replaceable viewing window.

Specification

Temperature range 100 to 650°C (212 to 1202°F
Temperature resolution 1°C (2°F)
Accuracy ± 0.5% of reading or ±3ºC (±6ºF)
Spot detection (50% of energy) 510 : 1 (2.0 mradians)
Sampling rate 1024 pixel per scan line (2048 for CS212)
Scan motor MTBF: 40,000 hours
Ambient operating temp. -40 to 45°C (-40 to 113°F) ( no direct sunlight)
Position indicator temp. -25 to 230ºC (-13 to 446ºF)
Zone alarms 48 software, 3 hardware (PC independent)
Kiln rotation rate Up to 10 rpm
LRM accessory Supports up to 6 tires
Fan Control accessory Supports up to 16 fans per module (48 total)
Burning Zone Accessory MR Ratio Pyrometer 700 to 1800°C (1292 to 3272ºF), connection box, 15m high temp. cable, Thermojacket, blast gate, sighting tube, adj. pipe adapter, adj. mounting base, air flow/press. regulator
Shadow Monitor Accessory MIH Sensor -40 to 600°C (-40° to 1112°F) with 8m high temp. cable, air purge jacket and adj. mounting base

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Raytek CS210 Series Cement Kiln Camera System Rotary Kiln Monitoring-DpstarGroup

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